流程 & 功能
我们的能力, expertise and global footprint provide the resources needed to match your requirements with the most efficient and effective manufacturing process.
我们制定, engineer and process most any type of rubber in a range of sizes and geometries to provide quality solutions that solve specific customer challenges.
Molding & Extrusion
处理能力
材料:
- Aflas
- Butyl
- EPDM
- FKM
- 氟硅酮
- 天然橡胶
- Neoprene
- 丁腈(NBR, HNBR, XNBR)
- SBR
- Silicone
- 热固性复合材料
- 自定义公式
压缩成型
Cost-effective process; great for molding all-rubber & fabric-inserted products with simple geometries such as diaphraghms
- Able to process nearly any type of elastomer
- Part sizes as small as 1 gram to as large as 1 ton
- Combined, Wabtec弹性体 has more than 500 compression molding presses at its facilities
- Product examples: diaphragms, backing cushions, transmission couplings
传递模塑法
Well-suited for steel-inserted, or all-rubber products having moderate-to-complex shapes or cross sections
- Only one prep is required - regardless of the # of cavities in the mold
- Cure time is less than compression molding
- Less flash / waste on the molded parts; easier to trim
- Wide range of part sizes are possible
- Product examples: steering column boots, isolators, plugs
注塑
Good option for high-volume, steel-inserted or all-rubber products having moderate-to-complex shapes or cross sections
- Quicker cure time allows for high-volume production
- 大多数机器操作 & processes can be automated
- Product examples: exhaust hangers, umbrella valves, check valves
Orcomatic成型
An effective solution for automated, high-volume production of small parts such as consumer goods, 电子产品 & 管道密封
- Ideal for parts less than 2” diameter
- 可伸缩的生产
- Unsurpassed quality and consistency
- Automated high speed digital part inspection
Extrusion
Standard & customized large scale extruded profiles
- Extruded profiles with cross sectional ranges of 2” – 18” (cylindrical) and 2” – 20” (flat)
- Standard line product applications include: Dock Fenders, Snowplow Blades & Skirtboards
- Custom extruded profiles also available
芯棒包装
Cost effective alternative to molding for low production volumes
- Supported and unsupported elements from 1” to 30’ long in a range of diameters
- Autoclave curing (30” high x 52’ long or 78” high x 53.5’ long)
- All rubber, fabric-reinforced rubber and metal-reinforced rubber
- 对原型设计很有用 & 发展
模切
ATOM Flashcut die-less gasket cutting system features & benefits:
节省时间
Immediately produce a prototype by uploading a CAD drawing or scanning a sample gasket into the system. The turnaround is a matter of minutes compared to the 1 - 2 week time frame traditional die cut tooling can take.
降低了成本
Gasket dies can cost from $100 - $1,000 depending upon the size of the gasket. Our die-less ATOM Flashcut system eliminates this cost.
提高准确性
Gasket "tweaks" can be performed instantly by updating the system file and without the cost and time involved with tooling modifications.
逆向工程
3D scanning capability enables our team to reverse engineer obsolete or unknown gaskets quickly & 准确地.
材料范围
- Swellex™
- 石墨复合材料
- Felt
- 胶板
- 金属垫片
- Plastic
- 磁性薄膜
- All OEM Materials also available
Bonding & Overmolding
Proven reliable 胶系统
Our specially formulated 胶系统 provide strong bonds that consistently withstand flexing and chemical attack found in harsh environments and operating conditions.
我们专注于粘接:
- Rubber-to-fabric
- Rubber-to-metal
- Rubber-to-thermoset composites
- Rubber-to-PTFE
工程支持
Our team is your 发展 resource
我们的工程师团队 & chemists have an extensive knowledge of polymers, 胶系统, films, textiles and manufacturing processes. We play an active role from initial product design, 通过原型设计, quality testing to parts production and end-of-program cycle management.
- 复合发展
- 自定义的混合
- 流程设计
- 工具设计
- Testing & 验证
迪士尼3彩乐园
Wabtec弹性体
SALES & SUPPORT
For the fastest response time, please fill out the contact form.
If you prefer to contact us directly:
(800) 374-2837
rpd-rubber [at] wabtec [dot] com (subject: Wabtec%20弹性体%20Website%20Inquiry) (rpd-rubber[at]wabtec[dot]com)